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Electrical Standoff InsulatorsElectrical Standoff Insulators

High-Strength Insulators – Shatter, Moisture & Flame-Resistant

 


Röchling Glastic Standoff Insulators are molded of Underwriters Laboratories Incorporated (UL®) Recognized flame-resistant fiberglass-reinforced thermoset polyester molding compound. Insulators 1603, 2015, 1461,1872, 4610 and 4640 are UL Recognized according to UL Standard for Safety 891. They feature shatter resistance and closer height tolerances than commonly available in porcelain insulators. Moisture and heat resistance properties of these Insulators are higher than those of conventional plastic insulators. For more information about UL: http://www.ul.com


Voltage Rating:

This is only meant to be a guide for indoor service. Insulators mounted within a suitable electrical cabinet are considered indoors even though the cabinet itself is outdoors. An insulator will withstand its rated voltage continuously but industry standards or other specifications may require a different spacing from conductor to ground for a particular voltage. Wet or dirty conditions may require derating an insulator.

Outdoor Use:

Insulators are primarily intended to be used indoors or inside a suitable enclosure. Insulators 4610 and 4640 should not be used upside down if there is a possibility of the center hole filling with water.

Short Time Electrical Strength:

For most insulator designs, this is the external flashover voltage in air. A few insulators will puncture instead. The value given is an average of 15 parts tested.

One end of the insulator is bolted to a flat plate and force is applied to the insert on the other end in a direction parallel to the end at a distance from the plate equal to the insulator height.


Click on the drawings for larger views

Dimensions

PART NO.

HEIGHT

THREAD SIZE

SUGGESTED INDOOR VOLTAGE RATING

SHORT TIME ELECTRICAL STRENGTH Kv

WEIGHT POUND

2165-1A

1''

1/4'' X 20 X 5/16'' DEEP

600

18.6

>0.06

2165-1B

1-1/4''

1/4'' X 20 X 5/16'' DEEP

600

----

0.06

1603-2A

1-3/8''

3/8'' X 16 X 3/8'' DEEP

600

10.0

0.19

1603-2D

1-3/8''

3/8'' X 16 X 3/8'' DEEP

600

10.0

0.19

2015-1A

1-1/2''

1/4'' X 20 X 1/2' DEEP

1500

33.4

0.20

2015-2A

1-1/2''

5/16'' X 18 X 7/16'' DEEP

1500

33.4

0.19

2015-3A

1-1/2''

3/8'' X 16 X 3/8'' DEEP

1500

33.4

0.20

2015-2B

1-3/4''

5/16'' X 18 X 7/16'' DEEP

2000

----

0.25

2015-3B

1-3/4''

3/8'' X 16 X 3/8'' DEEP

2000

----

0.25

2015-2C

2''

5/16'' X 18 X 7/16'' DEEP

2300

43.1

0.30

2015-3C

2''

3/8'' X 16 X 9/16'' DEEP

2300

43.1

0.31

2015-4C

2''

1/2'' X 13 X 5/8'' DEEP

2300

43.1

0.30

2015-3D

2-1/4''

3/8'' X 16 X 9/16'' DEEP

2700

----

0.36

2015-4D

2-1/4''

1/2'' X 13 X 5/8'' DEEP

2700

----

0.36

1461-1A

2-1/8''

3/8'' X 16 X 9/16'' DEEP

2500

49.3

0.61

1461-1B

2-1/8''

1/2'' X 13 X 5/8'' DEEP

2500

27.9

0.61

1461-1C

2-1/8''

5/8'' X 11 X 5/8'' DEEP

2500

21.0

0.61

1872-1A

2-1/2''

3/8'' X 16 X 9/16'' DEEP

3200

51.4

0.44

1872-2A

2-1/2''

1/2'' X 13 X 5/8'' DEEP

3200

51.4

0.45

1872-3F

2-5/8''

5/8'' X 11 X 11/16'' DEEP

3400

----

0.60

1872-1B

2-3/4''

3/8'' X 16 X 9/16'' DEEP

3600

----

0.53

1872-2B

2-3/4''

1/2'' X 13 X 5/8'' DEEP

3600

----

0.51

1872-1C

3''

3/8'' X 16 X 9/16'' DEEP

4100

----

0.59

1872-2C

3''

1/2'' X 13 X 5/8'' DEEP

4100

----

0.60

1872-1D

3-1/4''

3/8'' X 16 X 9/16'' DEEP

4500

----

0.67

1872-2D

3-1/4''

1/2'' X 13 X 5/8'' DEEP

4500

----

0.67

1872-1E

3-1/2''

3/8'' X 16 X 9/16'' DEEP

5000

55.2

0.76

1872-2E

3-1/2''

1/2'' X 13 X 5/8'' DEEP

5000

55.2

0.58

1872-3E

3-1/2''

5/8'' X 11 X 11/16'' DEEP

5000

55.2

0.74

2035-1

3-1/2''

2'' BOLT CIRCLE

5000

----

1.20

4610-15

3-1/2''

3/8'' X 16 X 9/16'' DEEP
2'' BOLT CIRCLE

5000

----

1.78

4640-15

6''

3/8'' X 16 X 9/16'' DEEP
2'' BOLT CIRCLE

15000

----

3.49

4640-81

6''

same as 4640-15 except 4 aluminum inserts top & bottom

15000

----

3.50

4640-82

6''

same as 4640-15 except 4 steel inserts top & bottom

15000

----

3.80

Torque Strength:

One end of the insulator is bolted to a flat plate and a normal steel bolt is tightened into the insert on the other end with a torque wrench. The bolt will fail before the insulator and the values published are approximately the values at which bolts fail. If you use tensile steel bolts, the insert threads will strip before the bolts fail, but at higher torque values than we publish. 5KV and 15kV insulators are tested differently.

UL Recognition:

All Röchling Glastic Insulators are molded from UL Recognized molding materials (UL File E23525). When submitting your equipment to UL, you may need to furnish the molding material grade number used for a particular insulator. This information is available from Röchling Glastic. All of the molding materials used in our Insulators have a generic relative Thermal Index of 130° C electrical/130° C mechanical. 1603, 2165, 2015, 1461,1872, 4610 and 4640 Insulators are UL Recognized according to UL standard for Safety 891 (UL File E81713).



Physical and Electrical Properties

VALUES

2165

1603-2A

1603-2D

2015

1461

1872

2035-1

4610-10-E

4640-15

Tensile Strength (lbs.)

1000

2,000

2500

2,000

3,000

2,500

2,500

3,000

5,000

Cantilever Strength (inch lbs.)

400

1,500

1,800

1,750

3,500

3,000

3,600

6,000

10,000

Compression Strength (lbs.)

8000

20,000

20,000

20,000

60,000

25,000

25,000

20,000

20,000

Torque Strength (ft. lbs.)

12

25

30

35

35

35

----

200

285

Arc Resistance (sec.)

180

180

180

180

180

180

180

180

180

UL Subject 94 Flame Resistance

94 V-O

94 V-O

94 V-O

94 V-O

94 V-O

94 V-O

94 V-O

94 V-O

94 V-O

Height Tolerance (in.)

± .015

± .015

± .015

± .015

± .015

± .015

± .015

± .010

± .015

Creep Distance (in.)

Insulator Height

1-5/8

1-5/8

1/4 Plus Insulator Height

3-1/4

5/16 Plus Insulator Height

3-1/2

3-11/16

7

Dry Hi-Pot (volts) NEMA Specs.

----

----

----

----

----

----

----

19,000

36,000

Dew Hi-Pot (volts) NEMA Specs.

----

----

----

----

----

----

----

15,000

26,000

Impulse
(volts, 1.5 x 40 wave)

----

----

----

----

----

----

----

60,000

95,000

Track Resistance (minutes)

600

600

600

600

600

600

600

600

600


INSERT

TYPE AVAILABILITY

ALUMINUM N.C.*

STEEL N.C.*

ALUMINUM METRIC

INSERTS - TOP/BOTTOM

2165

S

N/A

S

1/1

1603

S

N/A

C

1/1

2015

S

C

C

1/1

1461

S

N/A

C

1/1

1872-1&2

S

C

C

1/1

1872-3F

C

S

C

1/1

4610

S

N/A

N/A

2/4

4640-1

S

C

N/A

2/4

4640-8

C

S

N/A

4/4

4640-9

C

N/A

N/A

5/4

S= Stock Item C= Custom Order *= US Standard Thread

 

North American Insulators
Metric Insulators

Literature

To download a copy of our Electrical Standoff Insulators data sheet, click on the graphics to the left.

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