Electrical
Standoff Insulators
High-Strength
Insulators Shatter, Moisture & Flame-Resistant
|
Röchling Glastic Standoff Insulators
are molded of Underwriters Laboratories Incorporated (UL®) Recognized
flame-resistant fiberglass-reinforced thermoset polyester molding
compound. Insulators 1603, 2015, 1461,1872, 4610 and 4640
are UL Recognized according to UL Standard for Safety 891. They
feature shatter resistance and closer height tolerances than commonly
available in porcelain insulators. Moisture and heat resistance
properties of these Insulators are higher than those of conventional
plastic insulators. For
more information about UL: http://www.ul.com
Voltage
Rating:
This is only meant to be
a guide for indoor service. Insulators mounted within a suitable
electrical cabinet are considered indoors even though the cabinet
itself is outdoors. An insulator will withstand its rated voltage
continuously but industry standards or other specifications may
require a different spacing from conductor to ground for a particular
voltage. Wet or dirty conditions may require derating an insulator.
Outdoor
Use:
Insulators are primarily
intended to be used indoors or inside a suitable enclosure. Insulators
4610 and 4640 should not be used upside down if there is a possibility
of the center hole filling with water.
Short
Time Electrical Strength:
For most insulator designs,
this is the external flashover voltage in air. A few insulators
will puncture instead. The value given is an average of 15 parts
tested.
One end of the insulator
is bolted to a flat plate and force is applied to the insert on
the other end in a direction parallel to the end at a distance from
the plate equal to the insulator height.
Click
on the drawings for larger views
Dimensions
PART
NO.
|
HEIGHT
|
THREAD
SIZE
|
SUGGESTED
INDOOR VOLTAGE RATING
|
SHORT
TIME ELECTRICAL STRENGTH Kv
|
WEIGHT
POUND
|
2165-1A
|
1''
|
1/4''
X 20 X 5/16'' DEEP
|
600
|
18.6
|
>0.06
|
2165-1B
|
1-1/4''
|
1/4''
X 20 X 5/16'' DEEP
|
600
|
----
|
0.06
|
1603-2A
|
1-3/8''
|
3/8''
X 16 X 3/8'' DEEP
|
600
|
10.0
|
0.19
|
1603-2D
|
1-3/8''
|
3/8''
X 16 X 3/8'' DEEP
|
600
|
10.0
|
0.19
|
2015-1A
|
1-1/2''
|
1/4''
X 20 X 1/2' DEEP
|
1500
|
33.4
|
0.20
|
2015-2A
|
1-1/2''
|
5/16''
X 18 X 7/16'' DEEP
|
1500
|
33.4
|
0.19
|
2015-3A
|
1-1/2''
|
3/8''
X 16 X 3/8'' DEEP
|
1500
|
33.4
|
0.20
|
2015-2B
|
1-3/4''
|
5/16''
X 18 X 7/16'' DEEP
|
2000
|
----
|
0.25
|
2015-3B
|
1-3/4''
|
3/8''
X 16 X 3/8'' DEEP
|
2000
|
----
|
0.25
|
2015-2C
|
2''
|
5/16''
X 18 X 7/16'' DEEP
|
2300
|
43.1
|
0.30
|
2015-3C
|
2''
|
3/8''
X 16 X 9/16'' DEEP
|
2300
|
43.1
|
0.31
|
2015-4C
|
2''
|
1/2''
X 13 X 5/8'' DEEP
|
2300
|
43.1
|
0.30
|
2015-3D
|
2-1/4''
|
3/8''
X 16 X 9/16'' DEEP
|
2700
|
----
|
0.36
|
2015-4D
|
2-1/4''
|
1/2''
X 13 X 5/8'' DEEP
|
2700
|
----
|
0.36
|
1461-1A
|
2-1/8''
|
3/8''
X 16 X 9/16'' DEEP
|
2500
|
49.3
|
0.61
|
1461-1B
|
2-1/8''
|
1/2''
X 13 X 5/8'' DEEP
|
2500
|
27.9
|
0.61
|
1461-1C
|
2-1/8''
|
5/8''
X 11 X 5/8'' DEEP
|
2500
|
21.0
|
0.61
|
1872-1A
|
2-1/2''
|
3/8''
X 16 X 9/16'' DEEP
|
3200
|
51.4
|
0.44
|
1872-2A
|
2-1/2''
|
1/2''
X 13 X 5/8'' DEEP
|
3200
|
51.4
|
0.45
|
1872-3F
|
2-5/8''
|
5/8''
X 11 X 11/16'' DEEP
|
3400
|
----
|
0.60
|
1872-1B
|
2-3/4''
|
3/8''
X 16 X 9/16'' DEEP
|
3600
|
----
|
0.53
|
1872-2B
|
2-3/4''
|
1/2''
X 13 X 5/8'' DEEP
|
3600
|
----
|
0.51
|
1872-1C
|
3''
|
3/8''
X 16 X 9/16'' DEEP
|
4100
|
----
|
0.59
|
1872-2C
|
3''
|
1/2''
X 13 X 5/8'' DEEP
|
4100
|
----
|
0.60
|
1872-1D
|
3-1/4''
|
3/8''
X 16 X 9/16'' DEEP
|
4500
|
----
|
0.67
|
1872-2D
|
3-1/4''
|
1/2''
X 13 X 5/8'' DEEP
|
4500
|
----
|
0.67
|
1872-1E
|
3-1/2''
|
3/8''
X 16 X 9/16'' DEEP
|
5000
|
55.2
|
0.76
|
1872-2E
|
3-1/2''
|
1/2''
X 13 X 5/8'' DEEP
|
5000
|
55.2
|
0.58
|
1872-3E
|
3-1/2''
|
5/8''
X 11 X 11/16'' DEEP
|
5000
|
55.2
|
0.74
|
2035-1
|
3-1/2''
|
2'' BOLT
CIRCLE
|
5000
|
----
|
1.20
|
4610-15
|
3-1/2''
|
3/8''
X 16 X 9/16'' DEEP
2'' BOLT CIRCLE
|
5000
|
----
|
1.78
|
4640-15
|
6''
|
3/8''
X 16 X 9/16'' DEEP
2'' BOLT CIRCLE
|
15000
|
----
|
3.49
|
4640-81
|
6''
|
same
as 4640-15 except 4 aluminum inserts top & bottom
|
15000
|
----
|
3.50
|
4640-82
|
6''
|
same
as 4640-15 except 4 steel inserts top & bottom
|
15000
|
----
|
3.80
|
Torque
Strength:
One end of the insulator is bolted to a flat plate
and a normal steel bolt is tightened into the insert on the other
end with a torque wrench. The bolt will fail before the insulator
and the values published are approximately the values at which bolts
fail. If you use tensile steel bolts, the insert threads will strip
before the bolts fail, but at higher torque values than we publish.
5KV and 15kV insulators are tested differently.
UL
Recognition:
All Röchling Glastic Insulators are molded from UL Recognized molding materials (UL File E23525). When submitting your equipment to UL, you may need to furnish the molding material grade number used for a particular insulator. This information is available from Röchling Glastic. All of the molding materials used in our Insulators have a generic relative Thermal Index of 130° C electrical/130° C mechanical. 1603, 2165, 2015, 1461,1872, 4610 and 4640 Insulators are UL Recognized according to UL standard for Safety 891 (UL File E81713).
Physical
and Electrical Properties
VALUES
|
2165
|
1603-2A
|
1603-2D
|
2015
|
1461
|
1872
|
2035-1
|
4610-10-E
|
4640-15
|
Tensile
Strength (lbs.)
|
1000
|
2,000
|
2500
|
2,000
|
3,000
|
2,500
|
2,500
|
3,000
|
5,000
|
Cantilever
Strength (inch lbs.)
|
400
|
1,500
|
1,800
|
1,750
|
3,500
|
3,000
|
3,600
|
6,000
|
10,000
|
Compression
Strength (lbs.)
|
8000
|
20,000
|
20,000
|
20,000
|
60,000
|
25,000
|
25,000
|
20,000
|
20,000
|
Torque
Strength (ft. lbs.)
|
12
|
25
|
30
|
35
|
35
|
35
|
----
|
200
|
285
|
Arc Resistance
(sec.)
|
180
|
180
|
180
|
180
|
180
|
180
|
180
|
180
|
180
|
UL Subject
94 Flame Resistance
|
94 V-O
|
94 V-O
|
94 V-O
|
94 V-O
|
94 V-O
|
94 V-O
|
94 V-O
|
94 V-O
|
94 V-O
|
Height
Tolerance (in.)
|
±
.015
|
±
.015
|
±
.015
|
±
.015
|
±
.015
|
±
.015
|
±
.015
|
±
.010
|
±
.015
|
Creep
Distance (in.)
|
Insulator
Height
|
1-5/8
|
1-5/8
|
1/4 Plus
Insulator Height
|
3-1/4
|
5/16
Plus Insulator Height
|
3-1/2
|
3-11/16
|
7
|
Dry Hi-Pot
(volts) NEMA Specs.
|
----
|
----
|
----
|
----
|
----
|
----
|
----
|
19,000
|
36,000
|
Dew Hi-Pot
(volts) NEMA Specs.
|
----
|
----
|
----
|
----
|
----
|
----
|
----
|
15,000
|
26,000
|
Impulse
(volts, 1.5 x 40 wave)
|
----
|
----
|
----
|
----
|
----
|
----
|
----
|
60,000
|
95,000
|
Track
Resistance (minutes)
|
600
|
600
|
600
|
600
|
600
|
600
|
600
|
600
|
600
|
INSERT
|
TYPE
AVAILABILITY
|
|
ALUMINUM
N.C.*
|
STEEL
N.C.*
|
ALUMINUM
METRIC
|
INSERTS
- TOP/BOTTOM
|
2165
|
S
|
N/A
|
S
|
1/1
|
1603
|
S
|
N/A
|
C
|
1/1
|
2015
|
S
|
C
|
C
|
1/1
|
1461
|
S
|
N/A
|
C
|
1/1
|
1872-1&2
|
S
|
C
|
C
|
1/1
|
1872-3F
|
C
|
S
|
C
|
1/1
|
4610
|
S
|
N/A
|
N/A
|
2/4
|
4640-1
|
S
|
C
|
N/A
|
2/4
|
4640-8
|
C
|
S
|
N/A
|
4/4
|
4640-9
|
C
|
N/A
|
N/A
|
5/4
|
S= Stock Item C=
Custom Order *= US Standard Thread |
|
|
North
American Insulators |
Metric
Insulators |
Literature
To download a copy
of our Electrical Standoff Insulators data sheet, click on the graphics to
the left.
NOTE: This download requires that you have Adobe Acrobat
Reader. If you do not have this plug-in, click HERE for your free copy.
|